Distribution Transformers: Liquid-Immersed

Photo: 

THE PRODUCT:

Distribution transformers include the metal boxes found in subdivisions and cylinders found on utility poles across the nation that serve the important function of reducing electricity voltage to levels needed to power lights, appliances, equipment and other products. They are also commonly used in industrial facilities. Utilities generally own and operate "liquid-immersed" transformers, where liquid-immersed refers to the type of insulation medium. Liquid-immersed distribution transformers use oil as a coolant and are generally installed outdoors, unlike dry-type transformers that are generally installed indoors.

THE STANDARD:

The 2007 DOE-issued standard for liquid-immersed transformers became effective in January, 2010. The standard fell short of the levels endorsed both by the utility industry, represented by the Edison Electric Institute (EEI) and the American Public Power Association (APPA), and energy efficiency and environmental groups. In March 2010, DOE began a new rulemaking to update standards for the three main categories of distribution transformers: liquid-immersed, low-voltage dry-type and medium-voltage dry-type. In the April 2013 final rule, DOE settled on a very modest increase in efficiency for liquid immersed transformers based on concerns about the supply chain for the more efficient “amorphous” steel.  However, in 2016, DOE plans to determine if market conditions, particularly those for amorphous steel, justify re-evaluating the standard level. The standard will reduce losses by 4% for the most commonly sold products. Based on DOE analysis, liquid-immersed transformers sold over thirty years will save nearly 130 billion kWh and reduce CO2 emissions by 82 million metric tons or an amount equal to the annual emissions of 17 million passenger cars. The standard went into effect on January 1, 2016.

KEY FACTS:

Transformers are generally very efficient — electricity losses are usually below 1 or 2%. However, since all power generated goes through one or more transformers, even small improvements can yield very large national savings benefits. In general, transformers can be made more efficient by using better quality windings (which can be aluminum or copper) and through improved core designs, material (electrical grade steel), and construction. Amorphous core material offers the biggest step up in efficiency. DOE documents show that in 2009, the liquid-immersed transformer market accounted for 76 percent of the distribution transformers sold in the United States. 

Standard Projected Savings

DOE Final Rule
2040
2.61
2013 DOE Final Rule
2045
0.92
82.2
3.12
0.58

Timeline

Federal Date State
Potential Effective Date of Updated Standard 2022
Updated DOE Standard Due 2019
2nd Federal Standard Effective 2016
2nd Federal Standard Adopted (DOE) 2013
1st Federal Standard Effective 2010
1st Federal Standard Adopted (DOE) 2007
Test Procedure - Last Revised - Active Mode 2006
EPACT Initial Federal Legislation Enacted 1992

Timeline reflects state standards from 2001 to present; federal standards from inception to present.

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